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The Welte (in wooden packing crates) arriving at the front door
of Durward Center's restoration shop, in Baltimore, Maryland.
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A penciled note (enhanced for legibility) by Ben Abbott, dated May
16, 1903, was found inside the Welte. He probably serviced the Welte
a few years after it was installed in 1899.
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The Welte's large, slow speed wind-pressure feeder assembly (upper
level) and vacuum feeder assembly (lower level) extend the full
width of the chassis. The feeders are powered by a tiny electric
motor, which through round leather belts in turn drives the crankshafts
and connecting mechanical linkages. The action is rather slow, so
it is fairly quiet in operation.
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The two-tiered pneumatic stack is connected to the music roll frame's
tracker bar by means of brass tubing. When a hole in the music roll
passes over a tracker bar opening, a corresponding valve in the
main chest (or stack) operates a pneumatic motor.
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Lying flat on the floor is the vacuum pump assembly. Long leather
flap valves, located on the top side of each of the three vacuum
feeder bellows, provide an exhaust outlet when the bellows are alternately
pushed closed by means of mechanical linkages, expelling most of
the air inside the bellows. Then, when the bellows are pulled open
a partial vacuum is created, as air rushes into the bellows through
another set of valves, which are located deep inside and that are
not visible here.
The wind-pressure feeder is shown behind the vacuum unit and
is standing upright on its backside. The rows of circular holes
in the pressure bellows are the intake ports for an intake leather
flap valve, so that the bellows can fill with air when they are
pulled open. Then, when they are mechanically forced to close, wind-pressure
to blow the pipes is created.
Excess vacuum and wind-pressure is stored in separate spring
loaded "reservoirs" that expand and/or contract as necessary. This
keeps the vacuum and wind-pressure levels constant, preventing surges
that would adversely affect the quality and tone of the music.
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Looking inside the wind-pressure reservoir, an elegant Welte advertising
poster (circa 1899) can be clearly seen. It was glued inside the
wind-pressure reservoir to seal the wooden construction, thereby
preventing leakage through cracks and joints. It was common practice
amongst orchestrion builders to coat the insides of feeders and
reservoirs with glue and at least one ply of durable paper, although
in most cases the paper used was not waste printed material.
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